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ValvTechnologies' Success Story - Hydrogen Isolation Valves

Industry: Downstream
Plant type: Chemical
Application: Hydrogen Isolation
Location: Texas
Product: V1-1

THE WIN: This customer had a long standing
history of using “Y” pattern globe valves for isolation valves in hydrogen isolation service. After reviewing the benefits of the ValvTechnologies’ zero-leakage design, the customer changed their specification to require ValvTechnologies’ zero-leakage, metal seated ball valves.

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ValvTechnologies' Success Story - H-oil unit

Industry: Downstream
Plant type: H-oil unit
Location: Belarus

SOLUTION: ValvTechnologies' decades of engineering experience led to the design of its superior, severe service zero-leakage isolation valves that exceed industry standards. In this case, it also led to ValvTechnologies' largest ever h-oil project win and the displacement of a former firmly ingrained competitor.

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ValvTechnologies' Success Story - TrunTech® Dosing Cup Valve

Industry: Chemical
Plant type: Petrochemical
Location: Texas
Product: TrunTech® trunnion dosing cup

SOLUTION: A Texas polyethylene plant had valves grouped in a pair of fours with a drive system that could operate one or multiple valves as required. Instead of a traditional hole through the valve, these unique valves had a dosing cup that metered catalyst into the reactor, rotating 360° based on the drive system. Read more to learn how ValvTechnologies custom-engineered a first of its kind solution to meet the plant's unique needs.

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ValvTechnologies' Success Story - TrunTech® Dosing Cup Valve

Industry: Chemical
Plant type: Petrochemical
Location: Texas
Product: TrunTech® trunnion dosing cup

SOLUTION: A Texas polyethylene plant had valves grouped in a pair of fours with a drive system that could operate one or multiple valves as required. Instead of a traditional hole through the valve, these unique valves had a dosing cup that metered catalyst into the reactor, rotating 360° based on the drive system. Read more to learn how ValvTechnologies custom-engineered a first of its kind solution to meet the plant's unique needs.

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ValvTechnologies' Success Story - LC Finer

Industry: Heavy oil
Plant type: Refinery
Application: LC finer
Location: Texas City, Texas
Product: V Series


SOLUTION: ValvTechnologies’ replaced approximately 250 valves in the late 1990’s due to issues with the competitor’s valves. The facility ran for 14 years without needing to service ValvTechnologies’ products. ValvTechnologies’ products continue to perform exceptionally well, solving the plants problems, eliminating fires, leaks and equipment failures previously experienced with competitive products.

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ValvTechnologies' Success Story - VirtualValv Support™

Product: VirtualValv Support™
Application: Remote service, maintenance and repair
Location: Malaysia
Industry: Power
Plant type: Power plant

While the whole world was in halt and majority of commercial flights grounded due to travel bans
during the Covid-19 pandemic, OEM expertise remained high in demand. ValvTechnologies was tasked to find an innovative solution to reach its
customers remotely, safely and effectively.

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OEM Valve Specification Upgrades

Industry: Power
Customer: Global OEM/EPC
Application: HRSG applications

BACKGROUND: ValvTechnologies met with an OEM’s HRSG design engineering team to inquire about issues they were experiencing with their plant’s globe valves. Learn how ValvTechnologies became their reliable partner and trusted advisor, and how they began the process of changing from traditional globe valves to modern advanced technology ball valve designs.

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ValvTechnologies' Success Story - Coking - Heater Isolation

Industry: Coking
Plant type: Refining
Application: Coking – furnace heater isolation
Location: Minnesota
Product: V1-2

SOLUTION: ValvTechnologies committed to the customer’s short lead time requirement based on their on-site delivery needs by offering expedite options with existing coker inventory/stock, changing out to forgings where able and working with valued suppliers to expedite materials with negligible impact on overall project cost. 

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ValvTechnologies' Success Story - LC Finer

Industry: Heavy oil
Plant type: Refinery
Application: LC finer
Location: Texas City, Texas
Product: V Series


SOLUTION: ValvTechnologies’ replaced approximately 250 valves in the late 1990’s due to issues with the competitor’s valves. The facility ran for 14 years without needing to service ValvTechnologies’ products. ValvTechnologies’ products continue to perform exceptionally well, solving the plants problems, eliminating fires, leaks and equipment failures previously experienced with competitive products.

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ValvTechnologies Eliminates Maintenance Costs

Industry: Downstream and chemical processing 
Plant type: Refinery
Application: Resid hydrotreater unit (RHU) 
Location: Texas
Product: V Series severe service valves

SOLUTION: This customer saved $1.5 million per year that repairs were pushed off, saving a total of $4.5 million over three years. Additionally, the plant recognized repeatable, long-term, reliable tight shut off and longer run times with significantly reduced maintenance and lower total cost-of-ownership.

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ValvTechnologies' Success Story - Coking - Heater Isolation

Industry: Coking
Plant type: Refining
Application: Coking – furnace heater isolation
Location: Minnesota
Product: V1-2

SOLUTION: ValvTechnologies committed to the customer’s short lead time requirement based on their on-site delivery needs by offering expedite options with existing coker inventory/stock, changing out to forgings where able and working with valued suppliers to expedite materials with negligible impact on overall project cost. 

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ValvTechnologies' Success Story - Molecular Sieve Dehydration Unit

Industry: Upstream oil & gas
Plant type: Oil field
Application: Molecular sieve dehydration units
Location: Kazakhstan

SOLUTION: The customer switched to ValvTechnologies’ V1-4, solid Inconel 825 and the valves lasted for two years vs. the competitor’s 1-90 days and saved them millions of dollars of lost production. The customer has now standardized on ValvTechnologies’ valves in all their molecular sieve units. A second order was placed for 74 V Series valves, sizes 12” and 16” in solid Inconel.

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ValvTechnologies' Success Story - Instrumentation Isolation

Industry: Coker
Plant type: Refinery
Application: Instrumentation Isolation
Location: Texas Gulf Coast
Product: V1-2

SOLUTION: ValvTechnologies has successfully secured an order for a new coker unit in one of the largest crude oil refineries in North America. Learn how ValvTechnologies' proven track record at the facility and custom-engineered V1-2 valves satisfied the customers strict calibration requirements and specific material specifications.

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ValvTechnologies' Success Story - Molecular Sieve Dehydration Unit

Industry: Upstream oil & gas
Plant type: Oil field
Application: Molecular sieve dehydration units
Location: Kazakhstan

SOLUTION: The customer switched to ValvTechnologies’ V1-4, solid Inconel 825 and the valves lasted for two years vs. the competitor’s 1-90 days and saved them millions of dollars of lost production. The customer has now standardized on ValvTechnologies’ valves in all their molecular sieve units. A second order was placed for 74 V Series valves, sizes 12” and 16” in solid Inconel.

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ValvTechnologies' Success Story - PulseJet

Industry: Downstream
Plant type: Refinery
Location: India
Product: PulseJet

SOLUTION: ValvTechnologies designed and manufactures a pulsejet valve to control the flow of syngas needed to disrupt the formation of the char cake. The valve satisfies the service conditions for operation of eight months or more, depending on the actual cycle time of the valve. To develop the most robust solution, ValvTechnologies designed the valve to meet the end user service requirements and agreed to some of the harshest requirements available. 

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ValvTechnologies' Success Story - Hydrogen Isolation Valves

Industry: Downstream
Plant type: Chemical
Application: Hydrogen Isolation
Location: Texas
Product: V1-1

THE WIN: This customer had a long standing
history of using “Y” pattern globe valves for isolation valves in hydrogen isolation service. After reviewing the benefits of the ValvTechnologies’ zero-leakage design, the customer changed their specification to require ValvTechnologies’ zero-leakage, metal seated ball valves.

read_more_button 

ValvTechnologies' Success Story - H-oil unit

Industry: Downstream
Plant type: H-oil unit
Location: Belarus

SOLUTION: ValvTechnologies' decades of engineering experience led to the design of its superior, severe service zero-leakage isolation valves that exceed industry standards. In this case, it also led to ValvTechnologies' largest ever h-oil project win and the displacement of a former firmly ingrained competitor.

read_more_button 

ValvTechnologies Eliminates Maintenance Costs

Industry: Downstream and chemical processing 
Plant type: Refinery
Application: Resid hydrotreater unit (RHU) 
Location: Texas
Product: V Series severe service valves

SOLUTION: This customer saved $1.5 million per year that repairs were pushed off, saving a total of $4.5 million over three years. Additionally, the plant recognized repeatable, long-term, reliable tight shut off and longer run times with significantly reduced maintenance and lower total cost-of-ownership.

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ValvTechnologies' Success Story - Significant Efficiency Increase

Industry: Power
Plant type: 1100+ MW natural gas combined cycle power plant
Location: North America
Application: HRSG HP evaporator system and drains/vents
Product: V1-1

A world-renowned OEM was experiencing difficulties brought on by 70 leaking globe valves in high-temperature, high-temperature severe service applications. ValvTechnologies addressed and resolved a number of the OEM's concerns with its innovative technology, optimizing the plant's performance, saving the customer time and money.

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ValvTechnologies' Success Story - VirtualValv Support™

Product: VirtualValv Support™
Application: Remote service, maintenance and repair
Location: Malaysia
Industry: Power
Plant type: Power plant

While the whole world was in halt and majority of commercial flights grounded due to travel bans
during the Covid-19 pandemic, OEM expertise remained high in demand. ValvTechnologies was tasked to find an innovative solution to reach its
customers remotely, safely and effectively.

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